Inline Quality & SPC

Quality Without Compromise

Catch defects before they ship. Our real-time QC dashboards ensure that every product leaving your line meets the highest standards — automatically, continuously, and traceably.

See Quality Dashboard Demo Start a 6-Week Pilot

Defect Rate1.2%

Target < 1%

First‑Pass Yield98.8%

24h

MTBF42h

Last 7d

MTTR18m

Median

Cpk1.47

Critical CTQ

Inspection Throughput1,240/hr

Line A

Alerts Today12

5 acknowledged

Rework : Scrap80 : 20

This week

Audit Readiness100%

ISO log

CoPQ↓ 14%

vs last month

Defect Rate1.2%

Target < 1%

First‑Pass Yield98.8%

24h

MTBF42h

Last 7d

MTTR18m

Median

Cpk1.47

Critical CTQ

Inspection Throughput1,240/hr

Line A

Alerts Today12

5 acknowledged

Rework : Scrap80 : 20

This week

Audit Readiness100%

ISO log

CoPQ↓ 14%

vs last month

First‑Pass Yield

98.8%

Target: ≥ 99%
Last 24h: Stable

Top Defect Causes

#1 Paint thickness variance — 25%

QC Trend (7d)

Defect rate: 1.2% (Target: < 1%)

The Challenge

“Quality isn’t just a metric — it’s your reputation.”

In traditional manufacturing, defects are often discovered after production, leading to costly rework and dissatisfied customers.

Reactive QC creates blind spots, slows down operations, and weakens trust.

The Solution

“Real-Time Quality Assurance, Built Into the Line.” With IoT-enabled sensors and vision systems, quality is no longer a separate step. It’s embedded into the production process.

Live Metrics Monitored

Size
Weight
Color
Temperature
Pressure

Automated Triggers

Detect deviations instantly, alert operators, and pause machines if needed.

Closed‑Loop Feedback

Corrective actions adjust machine parameters on the fly for continuous quality control.

Quality

⌘K

Quality dashboard — SPC, Capability, Yield, CoQ, MSA, Supplier metrics.

FPY

99.28%

First Pass Yield

RTY

97.05%

Rolled Throughput Yield

DPU

0.0295

DPMO

5900

PPM

29452

Sigma

4.02

CTQs monitored

All within spec

SPC — I Chart (with rules)

● Beyond 3σ● Zone A/B run

MR (n=2)

Defect Pareto

Changeover

Unplanned

Quality

Blocked

Starved

Capability — Cpk Trend

Target ≥ 1.33

1.58

Cpk

1.5

1.42

Ppk

1.34

MSA — Gage R&R

PASS

%GRR

7.8%

≤ 10% recommended

Variation breakdown

Equipment (EV)5%

Appraiser (AV)3%

Part (PV)92%

Cost of Quality (CoQ)

Cost of Quality — last 6 months

P/A/IF/EF split

Jul₹169.0k

Aug₹177.8k

Sep₹176.7k

Oct₹180.8k

Nov₹184.5k

Dec₹184.2k

PreventionAppraisalInternal FailureExternal Failure

Supplier Quality

Supplier Quality — Incoming PPM

lower is better

Novalith Plastics668 PPM

Asterix Fasteners584 PPM

Helios Metals536 PPM

Zephyr Motors463 PPM

Quanta Optics161 PPM

Key Capabilities

Live Inspection Data

Every second, data flows from IoT sensors, vision systems, and inline gauges. You see exactly what’s happening, without delays.

Automated Alerts

When a product drifts out of spec, the system raises real-time alerts — so issues are caught early.

Corrective Actions

Trigger immediate interventions: adjust settings, redirect WIP, or halt lines for review.

Digital Traceability

All inspection records are stored automatically, creating an auditable trail for compliance and certifications.

Root‑Cause Insights

Pareto charts and defect trend analysis reveal recurring problems, empowering continuous improvement.

Compliance‑Ready

Export audit trails and summaries aligned to ISO/industry standards in a click.

From the shop floor to the customer’s hands — quality is guaranteed in real time.

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