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Production & Throughput

Production & Throughput

Production at Peak Performance

Track throughput in real time, compare output against targets, and uncover bottlenecks before they cost you capacity.

Throughput %95.5%Avg Cycle Time42.0sWIP (units)2450Bottleneck (Line 3)68% cap.
The Challenge
Target 38sAvg: 42s

“What gets measured, gets improved — but most factories measure too late.” Operators see results at end of shift/day, bottlenecks hide until backlogs build, and inefficiencies compound into missed targets.

Common delay: End-of-shift updatesImpact: Capacity loss
The Solution
95.5%
12,430 / 13,000 units

Throughput visibility, shift by shift, line by line. Real-time dashboards from PLCs, MES, and IoT highlight progress vs goals and surface underperforming lines & WIP queues instantly.

Latency: < 1s ingestCoverage: Line, station, shift

Key Capabilities

Live Throughput Tracking
TargetActualShift A4300 (200)Shift B4150 (250)Shift C3980 (120)

Units produced per line & shift in real time — no end-of-day waits.

Refresh: real-timeGranularity: line/shift
Target vs Actual
95.5%
12,430 / 13,000 units

Monitor progress to plan with orange target bands and sky actuals.

Today: 12,430/13,000Attainment: 95.5%
Cycle Time Trend
Target 38sAvg: 42s

Emerald trend vs orange target line exposes creeping delays.

Avg CT: 42sTarget: 38s

Sample KPIs

Throughput Today12,430 / 13,000Average Cycle Time42.0s (38s tgt)Bottleneck LineLine 3 @ 68%WIP Inventory2450 units

Business Impact

Higher Productivity

Hit targets consistently without adding shifts.

Transparency

Know exactly where capacity is lost — when it happens.

Agility

React to bottlenecks as they occur, not after the shift.

Better ROI

Get more from existing assets before buying new.