Downtime & Maintenance
Turn Every Minute of Downtime Into an Opportunity
Our Downtime & Maintenance dashboard reveals why machines stop, how often, and how long — while giving your teams the tools to fix issues faster and prevent them in the future.
The Challenge
“Unplanned downtime is the silent profit killer.”
- Every lost minute reduces throughput and strains delivery schedules.
- Operators often log downtime manually, leading to incomplete or inaccurate data.
- Maintenance teams react after breakdowns, not before.
The Solution
“Measure, monitor, and manage downtime — in real time.”
- IoT-connected machines automatically track stop events.
- Root causes are logged and categorized instantly.
- Integrated maintenance actions ensure downtime is resolved quickly.
Key Capabilities
- Automatic logging per stop event
- Duration, frequency, line impact
- Shift & day rollups
- Mechanical, changeover, material, operator
- Instant Pareto to prioritize
- Cause rules & templates
- Link events → work orders
- Open vs closed by SLA
- Technician handoff & notes
- Per asset & line
- Trend comparisons
- Alert thresholds
- Downtime → PM triggers
- Predictive models fed by stops
- RUL + spares visibility
Dashboard Preview
Ranked downtime by cause with minutes and trendlines. Click into any bar to see events and linked work orders.
See when and where stops cluster across the shift. Validate changeovers and verify fix effectiveness in minutes.
Track reliability & repair performance by asset. Threshold breaches raise alerts and auto-open WOs in your CMMS.
Business Impact
“From breakdowns to breakthroughs.”
Eliminate recurring failures with root-cause focus.
Shorten repair cycles with real-time response.
Track trends and drive leaner processes.
Avoid wasted labor and emergency bills.